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How Do Ex-D and Ex- E Explosion-Proof Equipment Work?



Explosion-proof equipment refers to devices and systems designed to operate safely in potentially hazardous environments. When specifying ex-proof equipment for use in a high-risk area, certification is one of the most important things to consider. In other words, the explosion-proof junction box or luminaire you want to install should come with the necessary approvals to be used at a designated zone level.

For example, if your site has been designated a Zone 2 hazardous area, you will need to use a luminaire certified for Zone 2 standards. Therefore, you must understand the importance of choosing the correct ex-proof equipment for your facility. Having an in-depth idea of how Ex-d and Ex-e equipment work can certainly help you make informed decisions to safeguard your property and employees.

How Does Explosion-Proof Equipment Work?


By containing and controlling potential ignition sources, explosion-proof equipment minimises the risk of explosions and protects both workers and assets.


Ex-d and Ex-e Classifications


Ex-d and Ex-e classifications are the industry standard when it comes to explosion-proof equipment in Singapore.


Ex-d refers to "flameproof" or "explosion-proof" equipment. They work by preventing any fire or sparks from escaping the enclosure into the surrounding hazardous environment. Ex e, on the other hand, stands for ‘explosion protection’, indicating that an enclosure is built and certified to meet the standards of increased safety.


So how do they work, what do they have in common, and how do they differ?

Ex-d Explosion-Proof Equipment


Ex-e Explosion-Proof Equipment

Application Suitability

Focused on Containment of Explosions

Ex-d equipment is specifically designed to ensure that sparks or flames generated within the equipment cannot escape the enclosure and ignite the surrounding atmosphere.

Some experts believe that Ex-d equipment is unsuitable for installation in environments below -20° C. Speak to our experts to know why.


Focused on Prevention of Explosions

Ex-e equipment is designed to minimise the risk of sparks or arcs from occurring in the first place.

It employs several techniques to achieve this, such as limiting energy levels, providing intrinsically safe circuits, and utilising current-limiting devices.

Experts believe that Ex-e equipment comes with more broader temperature ratings making them more suitable for low-temperature ranges.


Construction and Design

Robust Enclosures and Flame Paths

Ex-d equipment focuses on containing and confining potential ignition sources. These enclosures are constructed using materials that are resistant to high

pressure and can withstand the force of an explosion. One popular choice among experts is die-cast aluminium enclosures that are tightly sealed to maintain the integrity of the

equipment.


As a result, Ex-d enclosures are usually bigger, bulkier,

and heavier.

Flame Paths

Fame paths are crucial in extinguishing flames before they can escape into the external environment.

Enhanced Safety Features


Ex-e equipment comes with added safety features and is more lightweight and compact making it easier to install and maintain.


Ex-e has no flame paths.


Safety and Certifications

Both Ex-d and Ex-e equipment need to comply with specific safety standards and certifications to ensure their suitability for hazardous environments.


These standards vary depending on the region and industry, and they typically require rigorous testing and evaluation.


Both Ex-d and Ex-e equipment need to comply with specific safety standards and certifications to ensure their suitability for hazardous environments.


These standards vary depending on the region and industry, and they typically require rigorous testing and evaluation.


Cost and Maintenance

Comparatively More Expensive


Ex-d explosion-proof equipment tends to be more expensive when compared to Ex-e equipment.


This is mainly due to the additional engineering and construction involved in designing and manufacturing of Ex-d explosion-proof equipment.


Maintenance


Ex-d luminaires are designed using flame paths. To maintain the flame gap, a number of bolts are used. All these must be carefully removed and reinstalled at the time of maintenance, making it a highly time-consuming affair.


More Budget-Friendly


Ex-e equipment is designed with increased safety features in the internal components.


This relative simplicity in design and construction typically results in lower production costs when compared to Ex-d equipment.


Maintenance


Ex-e luminaires do not contain flame paths, making them relatively easier to maintain.


Lumenex Asia for All Your Explosion-Proof Equipment Needs in Singapore


Whether you are looking to purchase quality Ex-d or Ex-e equipment, Lumenex is your one-stop solution provider for quality ex-proof equipment in Singapore. Some of our highly sought-after ex-proof equipment in Singapore includes:


Explosion-Proof Junction Boxes


Our range of ex-proof junction boxes includes the MAMX--B*-*, MAMX--C*-, and MAMX-**-A-* models. These junction boxes are equipped with a corrosion-resistant marine-grade coating and are constructed using a copper-free aluminium alloy. Lumenex Asia, as a leading ex-proof DB supplier in Singapore, is home to a wide range of ex-proof equipment for all your needs.


Die-Cast Aluminium Enclosure


Ex-proof equipment that comes with die-cast aluminium enclosures is a popular choice in industries where there is a high risk of explosion.


Die-cast aluminium enclosures are protective enclosures/housing for electronic and electrical components that are manufactured using a die-cast technique, which involves injecting molten metal into a mould cavity under high pressure to form complex shapes with precision. They have smooth surface finishes, dimensional consistency, and high strength. Also, they have improved durability and high conductivity for added protection.


GRP Junction Box


Another robust junction box type available on the market is the GRP junction box. It is constructed using Glass- Reinforced Plastic (GRP), which is a composite material made of a combination of fibreglass and a polymer resin matrix. GRP is lightweight, strong, and durable, making it suitable for both indoor and outdoor installations. GRP has excellent electrical insulation properties, providing a safe and reliable enclosure for electrical components.


If you are unsure of whether a die-cast aluminium enclosure or a GRP junction box would best suit your facility, speak to our experts at Lumenex Asia today. With years of hands-on industry experience, they will provide you with the best advice.


Ex-Proof Lighting Fixtures


Ex-proof lighting fixtures are another highly sought-after ex-proof equipment in industries where flammable substances are present, as they provide illumination in hazardous environments while minimising the risk of explosions. Our lighting fixtures are designed to meet strict safety standards.


Ex-Proof Isolators


An ex-proof isolator is a specialised electrical device designed to safely disconnect or isolate electrical circuits in highly hazardous environments. It is built to prevent the occurrence of sparks, arcs, or heat that could ignite flammable and combustible substances. If you are looking to purchase reliable ex-proof isolators in Singapore, our experts at Lumenex can help you.


Ex-Proof Distribution Boards


Ex-proof DB, also known as an explosion-proof distribution board, is an electrical distribution board or enclosure that is designed and built to prevent the ignition of explosives in hazardous environments.


Contact Lumenex Asia


As a leading supplier of explosion-proof equipment, we can assist you in sourcing the best Ex-d and EX-e equipment in Singapore. Whether you are looking for on-shore or off-shore explosion-proof equipment solutions, our experts are here to help. Get in touch with Lumenex Asia today!



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